Safety Precautions When Working with Perspex cut to size

Working with Perspex, known for its clarity and durability, is a common practice in creating everything from signage to hygiene screens. However, its handling demands respect for safety protocols to prevent injuries and ensure the material’s integrity. Understanding the importance of safety when manipulating Perspex is paramount, given its propensity to chip, crack, or shatter if not handled correctly. Additionally, the properties of Perspex cut to size— its rigidity and the sharp edges it can form when cut — necessitate strict safety measures to protect those working with it.

Personal Protective Equipment (PPE)

Eye Protection: Essential Safety Goggles

Safety Goggles: Shielding Your Vision While working with Perspex, especially during the precise creation of hygiene screens, safety goggles are non-negotiable. They provide a protective barrier against flying chips that can result from cutting or drilling. Ensuring that your eyes are safeguarded from such debris is paramount to prevent any potential injury.

Hygiene Screens

Hand Safety: Robust Gloves

Gloves: Your First Line of Defense The importance of gloves can’t be overstated when handling Perspex. They offer a defense against the sharp edges that freshly cut Perspex can present. By wearing gloves, you minimize the risk of cuts and keep your hands safe while manipulating the material.

Skin Protection: Long-Sleeved Garments

Long-Sleeved Clothing: A Barrier Against Scraps Perspex fragments can cause skin irritation or minor abrasions. To protect against these, long-sleeved clothing is recommended. This simple yet effective layer acts as a shield, covering your skin during the handling process.

Hearing Conservation: Ear Protection

Ear Protection: Safeguarding Your Hearing The use of power tools can expose you to high noise levels, potentially harming your hearing over time. Ear protection such as earmuffs or earplugs should be considered an essential part of your PPE when operating loud machinery during the crafting of Perspex pieces.

Remember, each piece of PPE should be carefully selected to fit properly, maintained regularly, and replaced as needed. Consistent use of PPE ensures that safety is always kept at the forefront of any project involving Perspex.

Safe Cutting Practices

A clear, uncluttered workspace is essential for safely cutting Perspex. The area should be well-lit and equipped with non-slip mats to prevent the material from moving unexpectedly. Techniques such as scoring lightly before making a deeper cut can reduce the risk of chips and cracks. When creating hygiene screens, precise cuts are essential; therefore, using sharp blades and appropriate cutting tools is necessary. Offcuts should be carefully collected and disposed of in designated containers to prevent tripping hazards or sharp debris.

Drilling and Shaping Safety

Securing Perspex: The Foundation of Drilling Safety

Stabilization: Ensuring Zero Movement Before initiating the drilling process, the Perspex sheet must be secured firmly. This step is critical to prevent any slippage or movement, which could not only damage the material but also pose a significant safety risk.

Perspex cut to size

Marking Points: Precision in Planning

Accurate Markings: The Blueprint for Drilling The next crucial step is to mark the drilling points clearly. Accurate markings serve as a guide and ensure that the drilling is carried out precisely where intended, maintaining the integrity of the design, particularly for elements like hygiene screens.

Pilot Holes: Starting Small

Initiation: The Pilot Hole Approach Beginning with a small pilot hole is a strategic approach. It allows for greater control and accuracy, paving the way for a clean, precise final hole. This methodical technique is especially important when working on customized Perspex pieces.

Gradual Enlargement: Protecting Material Integrity

Incremental Drilling: The Key to Perfect Holes Gradually increasing the hole size is crucial to maintaining the Perspex’s structure. Sudden changes in diameter can cause cracks or splits, so a step-by-step approach is advised to reach the desired diameter safely.

Appropriate Tools: The Right Drill Bit

Choosing Plastic-Friendly Drill Bits: Reducing Heat and Stress Using drill bits specifically designed for plastic is essential. These bits reduce heat buildup, which can melt or warp Perspex, and are a vital component in ensuring the material’s safety and the quality of the end product.

When shaping Perspex, avoid aggressive force that could cause cracks. Use fine-toothed saws for cutting curves, and file down edges with a fine-grit sandpaper for a smooth finish.

Installation Precautions

When it comes to the installation of Perspex sheets, particularly those used for hygiene screens, a meticulous approach is required. Sheets should be transported vertically and secured adequately to prevent bending or snapping. It is advised to use suction lifters to move large panels and to always have assistance to distribute the weight evenly.

During installation, ensure that the area is free from obstructions. The Perspex should be allowed to acclimate to room temperature before installation to minimize the risk of expansion or contraction post-installation. Fixings should not be overtightened to allow for natural movement, and pre-drilled holes should be clear of burrs to avoid stress points that could lead to cracks.

Emergency Response

In the event of Perspex-related injuries, such as cuts from sharp edges, first-aid should be administered promptly. Cuts should be cleaned, disinfected, and bandaged immediately. In case of a Perspex fire, which is rare but can emit toxic fumes, the area should be evacuated and the fire extinguished with an appropriate class of fire extinguisher. Chemical exposure, such as from adhesives or cleaners, requires rinsing the affected area with plenty of water and seeking medical attention.

Long-term Safety and Maintenance

Ensuring Durability: Maintenance for Longevity

Routine Inspections: Preventing Wear and Tear To guarantee the safety and longevity of Perspex installations, such as hygiene screens, routine inspections are vital. These checks help identify any signs of wear, such as scratches or structural weaknesses, that could compromise the material’s integrity over time.

Cleaning Regimens: Preserving Clarity and Strength

Appropriate Cleaning: Maintaining Optimal Condition Regular cleaning not only preserves the visual clarity of Perspex but also prevents the buildup of substances that could potentially weaken it. Using the correct cleaning agents is crucial to avoid damage to the Perspex surface.

Cost Information for Perspex Hygiene Screens

FeatureAverage Cost (AUD)Additional Notes
Standard Size Screen$50 – $200Basic protection without custom features.
Custom Size ScreenVariesCost increases with size; exact pricing requires consultation.
Cut-OutsAdditional CostCustom cut-outs for transactions or interactions.
Rounded CornersAdditional CostAesthetic feature that may add to the cost.
Specific Mounting HardwareAdditional CostCustom mounts or stands for specific installation needs.



Working with Perspex, especially when creating customized items like hygiene screens, necessitates a safety-first approach. Key safety tips include wearing appropriate PPE, being mindful of the material’s handling and installation, and remaining vigilant about maintenance. Fostering a culture of safety ensures not only the longevity of the Perspex installations but also the well-being of all individuals involved in the process.